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Business Case for AI in ERP Processes: How to Quantify the Benefit

Manufacturing manager reviewing the business case for AI in ERP processes

Why “30% faster” is not a business case – and the decision framework mid-sized and larger companies use to test whether an automation actually changes the bottom line.

Dr. Harald Dreher By Published: Sep 1, 2026 7 min read

Why “30% faster” is not a business case – and the decision framework mid-sized and larger companies use to test whether an automation actually changes the bottom line

Short answer: when an AI automation produces a financial effect

Time saved is not a return. It is an option. An AI or ERP automation only changes the company result once exactly one of three decisions has been taken:

  1. The released capacity is taken out of the cost structure.
  2. The released capacity is directed at a bottleneck that currently limits revenue.
  3. Lead time falls far enough to release tied-up capital.

If none of those three decisions is taken, the economic effect is zero – not “later”. The time saved quietly redistributes itself across other tasks and disappears from the profit and loss account.

This article explains the cause behind that pattern, sets out the decision framework Dreher Consulting uses to test automation projects before the technology decision, and states the limits of the approach.

The finding: the realisation rate has barely moved in three years

In August 2026 the Boston Consulting Group published “Look Past Productivity to Get Real Value from AI”. Its central finding: only 6% of the companies studied achieve a significant economic contribution from AI, measured in reduced costs and increased revenue.

The order of magnitude over time is more interesting than the single figure. Three BCG surveys across three years:

Share of companies with a realised economic contribution from AI, BCG surveys 2024 to 2026

Survey Share What was measured
BCG, October 2024 (1,000 CxOs, 59 countries) 4% Companies with mature AI capabilities across functions that consistently generate significant value. 74% showed no tangible value.
BCG, September 2025 5% Companies classified as “future-built” for AI.
BCG, August 2026 6% Companies with a significant value contribution, measured in reduced costs and increased revenue.

How to read these figures, and their limits. The three values come from different surveys with different definitions and different samples. They therefore do not form an exact time series and must not be read as a trend line. Only the order of magnitude is robust: across three years it stays stable in the low single-digit percentage range. All three values rest on self-reporting by the executives surveyed.

That is where the real observation lies. Investment in AI has multiplied over this period; the share of companies with a demonstrable value contribution has barely moved. A return share that stays constant while deployment rises steeply is not a maturity problem. Maturity problems resolve with time and practice. This pattern does not resolve, because the cause does not sit in the technology but in the decision architecture ahead of it.

The cause: three quantities that are routinely confused

In the same article BCG describes a company that used AI to cut a task from ten days to one. The customer still waited ten days, because the surrounding business process was unchanged. Only once committees, handovers and intermediate steps had been changed did the customer outcome improve.

The pattern is neither new nor specific to AI. It describes the difference between three quantities that business cases routinely treat as one:

Processing time
The time actually spent working on a case. Automation shortens this one reliably.
Lead time
The time from triggering a case to the result reaching the recipient, including waiting, queuing, approval and coordination time. Automation shortens this only when the waiting itself is removed.
Value contribution
The change in a result figure: EBIT, cash, working capital or throughput. This one changes only through a deliberate decision about what happens to the capacity gained.

In most processes, processing time is the smaller part of lead time. Halve the processing time and leave the approval chain untouched, and nothing changes for the customer. That is why a percentage such as “30% faster” says nothing on its own about whether the investment pays.

The second mechanism concerns staff capacity. Make a task 20% faster and you create a 20% time gain – spread across many people, in minutes per day. That gain becomes economically effective only if it is consolidated and given a new use. Otherwise it fills up with the work that has been left undone until now. The effect is genuinely felt by the people doing the job and invisible in the profit and loss account.

The three decisions about released capacity

Released capacity is an option value. It becomes a contribution to the result when one of the following three decisions is taken and assigned to a named person.

Decision Affects Precondition Evidence
Take the capacity out of the cost structure Staff costs, EBIT The capacity can be consolidated into whole roles; attrition or non-replacement is plannable Establishment plan and cost centre, before and after
Direct the capacity at the bottleneck Revenue, contribution margin A demonstrated bottleneck exists that currently limits sales or delivery capability Throughput at the bottleneck, before and after
Shorten lead time Working capital, cash conversion The process ties up capital: inventory, receivables, work in progress Days of inventory, debtor days, cash conversion cycle
No decision taken Nothing The effect is zero and stays zero

In practice the fourth row is the most common. It appears in no business case, because it is not a decision but the absence of one.

Approach: where the proof of value sits in selection and delivery

Dreher Consulting works in four phases. The proof of value is not an additional step but a checkpoint inside the first phase – before requirements are gathered and well before the system decision.

Phase Method What happens Proof of value
1 DAA™ – Decision Architecture Assessment Clarify the decision to be taken and the target picture. Standard duration: one day. This is where the proof of value is produced and the capacity decision is fixed.
2 SCOReX® – requirements development Structure requirements through to a tender-ready specification. Requirements are prioritised against the target contribution, not against wish lists.
3 Vendor qualification and evaluation Qualify and evaluate software vendors. Evaluation criteria include the vendor's ability to support the target process.
4 Delivery support Governance and project support through go-live and beyond. Measurement of the target figure 6 and 12 months after go-live.

The decisive point is where it sits. An economic checkpoint placed immediately before the technology decision comes too late: by then the process has been described, the specification cut and expectations set inside the business. The decision about the value contribution is made in the process design, not in the system selection. That is the practical meaning of the principle organisation before IT.

Decision criteria: seven items that must exist before approval

An automation project – whether AI-based or part of an ERP implementation – should not be approved until the following seven items exist in writing. If one is missing, the business case is incomplete.

  1. Today's economic loss. What does the process cost per year, in euros? With the measurement source stated, not an estimate from a workshop.
  2. Target outcome from the recipient's point of view. What changes for the customer, the supplier or the downstream department? Not: what the system will be able to do.
  3. Process steps to be eliminated. Which approvals, handovers, committees and intermediate steps actually disappear? Named individually.
  4. Capacity released. How many hours per year, in which roles, at which sites?
  5. Use of that capacity. One of the three decisions above, with the name of the person accountable.
  6. Target figure and measurement point. EBIT, cash, working capital or throughput – with a target value, a baseline and measurement dates 6 and 12 months after go-live.
  7. Abort criterion. At what interim result is the project stopped?

The most common failure is number 1. Without a baseline taken before the decision, any figure after implementation is unprovable. In ERP projects the starting position is routinely measured only once the new system is already running – at which point the comparison no longer exists.

A checkpoint like this works only under three conditions: a no must be possible, accountability for the benefit must sit with finance rather than IT, and the follow-up measurement must be scheduled and commissioned before the project starts.

Evidence from projects

The three examples below come from Dreher Consulting engagements. Measured results and projected values are shown separately.

Formycon – biopharmaceuticals, product tracking

Starting position Product tracking with no automated process; research and production in one supply chain
Engagement ERP selection and support through implementation
Result Around 60% less effort in what had been manual product tracking
Type of value Measured after implementation
Limitation The starting state was a manual process with no system support. The comparison figure is therefore high and does not transfer to processes that are already partly automated.
Case study Case study Formycon: ERP selection and product tracking

L’Osteria – franchise hospitality, finance processes

Starting position Fast-growing franchise chain with more than 200 restaurants; selection of finance software
Engagement Strategy advice on the selection, workshops for the finance function
Result More than 24% reduction in manual work through standardised connectors and interfaces
Type of value Projected, not measured. The figure comes from the business case built during the selection process.
Limitation A projected value is a planning figure. It does not replace the follow-up measurement.
Case study Case study L’Osteria: finance software selection

Anonymised – B2B distribution with heavy logistics

Company Around 450 employees, B2B distribution with high logistics intensity
Decision Replacement of a long-standing in-house system with an integrated standard system including financial accounting
Result at go-live Productivity around 15% below the starting level
Result after 12 months 11–12% above the legacy system
Target 20% – not reached at the measurement point
What did not work The change management effort was underestimated. Long-serving employees struggled to find their way in the new processes.
Type of value Measured, against a baseline taken before the project started

The third example is the most informative, because it makes the realisation gap visible rather than asserting it away. The productivity dip at go-live is the norm, not the exception. A business case that does not plan for it misses its targets on the time axis alone.

Alternatives: when a different route is better

Proof of value before the technology decision is not the right sequence in every situation. The realistic alternative is the technical pilot first.

Criterion Proof of value first Pilot first
Suitable when The investment is material, the process spans several areas, the capacity effect is the main argument Technical feasibility is open, data quality is unknown, the pilot costs little
Strength Prevents investment with no effect on the result; creates a yardstick for the follow-up measurement Produces solid technical insight quickly; reduces the risk of a wrong feasibility assumption
Weakness Costs lead time; needs figures the business does not always have Creates expectation and momentum; the business case ends up written backwards from the pilot result
Typical duration of the check One-day assessment plus data gathering Several weeks to months

In practice the combination makes sense: the pilot settles feasibility, the proof of value settles use. It only becomes a problem when the pilot replaces the investment decision.

When this approach does not fit

  • Mandatory regulatory projects. Where there is no choice, the proof of value is documentation, not a basis for decision.
  • End-of-life systems with no alternative. When maintenance and security support end, the question is not whether but how.
  • Projects below the materiality threshold. If the proof costs more than the expected effect, it is bureaucracy.
  • Pure security and compliance measures. The benefit is risk avoidance, not an improved result, and is assessed differently.
 

Frequently Asked Questions

By the result figure. If the benefit side is expressed only in hours, percentages or “faster”, and contains no line saying which cost centre, which revenue or which capital balance changes as a result, the business case describes an activity, not an outcome.

You don't – not directly. Saved working time becomes EBIT only when it is consolidated into whole roles and actually taken out of the cost structure, for example by not replacing leavers. The usual arithmetic error is to multiply scattered minutes by an hourly rate and present the result as a saving.

The target process must be settled before system selection; implementation follows afterwards. Select the system first and you inherit its process logic and justify the workflow after the fact. That is the core of the principle organisation before IT.

The assessment itself usually takes one day. The effort sits in the data gathering beforehand: baseline figures for processing time, lead time and the cost centres affected. Depending on the state of the data, two to six weeks is realistic.

When, at the agreed measurement point, the capacity has not been given a defined use, the target figure is not within reach, and no named person is accountable for corrective action. That is why the abort criterion belongs in the approval, not in the discussion afterwards.

Yes, but cut differently. The smaller the unit, the less often capacity can be consolidated into whole roles. The first of the three decisions therefore often falls away, and the value comes mainly through lead time and working capital.

The incentive. An implementation partner earns on licences and implementation, not on the demonstrated result. That is not a criticism of the quality of their work; it is a description of the business model. An adviser with no licence or implementation margin can turn a project down without losing its own business. The reverse also holds: for technical delivery the implementation partner is the right address – Dreher Consulting does not implement, it advises and governs.

 

  Dr Harald Dreher, Managing Partner and owner of Dreher Consulting

Dr Harald Dreher

Managing Partner and owner of Dreher Consulting GmbH. Has advised mid-sized and larger companies in Europe – with a focus on Germany, Austria and Switzerland – on ERP strategy, ERP selection and digital transformation for more than 30 years. Originator of the SCOReX® and DAA™ methods. Dreher Consulting has worked vendor-neutrally since 1992 and has supported more than 1,200 projects in that time.

Profile and further articles →  ·  Arrange a meeting with Dr Dreher →

Further reading

Sources

  1. Boston Consulting Group: Look Past Productivity to Get Real Value from AI. 31 August 2026. Accessed 1 September 2026.
  2. Boston Consulting Group: AI Adoption in 2024: 74% of Companies Struggle to Achieve and Scale Value. 24 October 2024. Survey of 1,000 executives in 59 countries.
  3. Boston Consulting Group: The Widening AI Value Gap. 30 September 2025.

The cost potentials BCG cites for AI-enabled transformations – 25–35% in administration and general costs, 20–30% in research and development, 15–35% in sales, marketing and parts of cost of goods sold – are BCG estimates, not general benchmarks. They are deliberately not used as targets in this article.

Next step

If an AI or ERP project is coming up in your business whose benefit so far rests on time saved: the DAA™ assessment settles the decision to be taken, the target figure and the use of the released capacity in one day – before requirements are written and vendors are approached.

Discuss a DAA™ assessment
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